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Yingjie Technology's 3D sorting machine (seeding wall) is a cost-effective automatic three-dimensional sorting equipment that can visually identify materials and commodities for secondary classification. It is mainly applied in the e-commerce industry and also applicable to various fields such as medicine, clothing, hardware, and warehouses. It has changed the traditional e-commerce warehouse sorting mode that relies on manual sorting, improved the overall shipping efficiency, reduced the sorting error rate, and thereby enhanced the management efficiency and operational quality of the warehouse.
Key Features
1. 3D Matrix Design Reduces Floor Space by ≥50%
2. Cross-Belt Conveyance Minimizes Product Damage with ≥99.99% Sorting Accuracy
3. High-speed Sorting Capacity: 900-1,100 Units/Hour/Carrier, 5× Manual Efficiency
4. Intelligent Vision System with Dual-Mode Scanning (DWS + OCR) at 99.99% Read Rate
5. Modular Chute System with Customizable Configurations (Max. 200 Chutes/System)
6. Proprietary WCS Software Supporting SAP/ERP/WMS Integration via RESTful API
System Architecture
1. Modular Rack System
High-density galvanized steel framework with anti-vibration design (EN 1090-2 certified), supporting 1,500kg/m² static load capacity for sorted goods storage.
2. Autonomous Guided Cart (AGC) System
Dual-axis servo positioning system with real-time encoder feedback (17-bit resolution), achieving ±0.05mm positioning accuracy (ISO 9283 compliant).
3. Industrial ECS (Electrical Control System)
EtherCAT-based distributed control architecture (IEC 61158-4-12) with cycle time ≤2ms, integrated with Yingjie Tech's proprietary motion control algorithms for 1,200 sorts/hour throughput.
4. Machine Vision Scanning System
Multi-camera array (5x 12MP CMOS) with adaptive lighting, achieving 99.99% read rate (ISO 15415 Grade A) through TCP/IP communication with host MES/WMS systems.
5. Precision Guideway System
Dual-axis synchronous belt drive with linear encoder (0.1μm resolution):
- X-axis: 750W servo motor, 4.77N·m peak torque
- Z-axis: 1500W servo motor, 11.5N·m peak torque
(IEC 61800-7-201 compliant, IP67 protection class)
Technical Parameters
Specification | Technical Parameters |
---|---|
Scanning Mode | Auto-DWS/Manual Induction |
Max. Package Dimensions | 250×250×220 mm (L×W×H) |
Min. Package Dimensions | Thickness ≥5 mm |
Weight Range | 50 g – 5 kg |
Sorting Efficiency | 900-1,100 pph (Single-Carrier) 1,200-1,500 pph (Dual-Carrier) |
Operating Speed | 2 m/s (EN 528:2021 compliant) |
Code Reading Accuracy | 99.99% (ISO 15415 Grade A) |
Parcel Spacing Cycle | 3.5-4 s (Single-Carrier) 2.5-3 s (Dual-Carrier) |
Operating Temperature | -10°C to +50°C (EN 60068-2-1 tested) |
Application Scope | E-commerce Warehousing Pharmaceutical Facilities Last-Mile Logistics Centers Parcel Hubs |
Power Supply | 220 V AC ±10% 50/60 Hz (Single-phase) |
Sorting Chutes Capacity | 20-80 Chutes (Expandable) |